3D Printing Technology with Plastic Materials for Hip Implant Master Patterns Manufacturing
This paper describes a hip implant model designed to assess the Fused Deposition Modeling (FDM) process for manufacturing investment casting master patterns. In addition, an indirect approach toward manufacturing master pattern via silicone rubber moulding in conjunction with 3D Printing process manufactured hip implant master pattern has been investigated. The dimensional accuracies of the manufactured AM master patterns and the wax pattern are presented. Finally, cost and lead time comparisons carried out between FDM ABS pattern manufacturing, indirect pattern manufacturing via silicone rubber moulding and conventional pattern manufacturing by metal mould are also presented.
Tensile Behaviour of Fabric Reinforced Plies
Nowadays world is exposing a continuous spreading of composites applications and, as a consequence an enforcement of scientist efforts toward such materials design, testing and modelling. Since polymer reinforced materials are covering a huge area of applications it is obvious that the researchers interest is oriented to these materials study in all its aspects. Fabric reinforced polymers represent a very attractive solution from the manufacturers’ point of view, especially in the case of thermoset polymers where the lay-up method is the most used to form composites. This study is about tensile behavior of lamina or plies of thermoset matrix fabric reinforced materials. The aim of the study is to determine the role of the matrix and the role of fabric (fibers type, specific weight) on the tensile response to gather valuable information regarding the design of layered materials.
The Potential of Using Bio Plastic Materials in Automotive Applications
The purpose of this article is to present an overview of the trend of using, on a wider scale, plastics in the automotive industry. It is presented the realization of PLA-TPU-Blends with a biogenic mass greater than 90%, by mixing thermoplastic Polyurethan (TPU) with Polylactid-Acid (PLA) at IKT University of Stuttgart. In order to estimate the possibilities of use of bio-materials made from PLA and TPU, the properties were compared with standard thermoplastics such as Polypropylen (PP), Polyethylen (PE), Polyamid (PA), as well as with better performing materials from the engineering thermoplastics range. PBT, ASA and their derivatives. Notable are the properties of PLA-TPU-Blends compared with standard thermoplastics PP, PE, PA. The results show PLA-TPU-Blends superiority in Yeld strength compared to the types of Polypropylene homopolymer (PP-H), block-copolymer (PP-B) and randompolymer (PP-R), the properties being adaptable by flexible modification of the ratio between the components, according to the requirements of the application. Using suitable additives to make components compatible, there were created blends which were partially cross-linked, but their properties remain of thermoplast. When reinforcing PLA-TPU-Blends with fibers (glass and natural), the components also react with the groups (-OH) on the fiber surface, thus making a good connection between fibers and blends, which prevents the so-called pull-out-effect. PLA-TPU-Blends reinforced with natural fibers can be used to make the interior body elements of vehicles. The paper also presents a comparison between bio-materials made at IKT University of Stuttgart with Polyethylen (PE) and other industry standard bio-materials.
Aspects Regarding the Use of 3D Printing Technology and Composite Materials for Testing and Manufacturing Vertical Axis Wind Turbines
The article presents the technology and process, whereby a small-scale demonstration model and the real-scale prototype of vertical axis wind turbine blades are produced using rapid prototyping technology (3DP) and GFRP surface coatings, which help to improve the mechanical properties. In the end of the article the results of the production process and the advantages of combining these technologies are presented.
Research Regarding the Evolution of Friction Coefficient in a Friction Torque Like a Plastic Material / Steel for Different Parameters
Explaining the phenomena occurring at the level of relative friction surfaces has become increasingly complex and often contradictory. Research over time has shown that the friction coefficient for a friction coupler is not a constant magnitude, as Amonton-Coulomb has stated, its values being dependent on a multitude of factors (normal load, slip rate, the nature of the material, the state of lubrication, etc.). The laws of the two are considered to be valid only under conditions of dry rubbing and elastic deformation of the surfaces in contact. The present paper proposes in the first part a study on the theoretical expression of the coefficient of friction. The experimental part of the paper highlights the variation of the coefficient of friction with the speed, loading and processing of the contact surface. It was made on a tribological stand of pin / disc type, and the coupler used was polymeric material called Turcit (for disc) / general purpose steel (for pine).
Comparison of Classic and Metal Reinforced Maxillary Acrylic Complete Dentures Fracture Resistance
The aim of our study was to evaluate fracture resistance of the PMMA complete dentures and to make a comparison between the classic acrylic maxillary complete dentures and the metal-reinforced ones, in terms of fracture resistance during function and to compare the fracture pattern of the two groups of complete dentures. We used maxillary complete dentures made of heat-processed acrylate, 5 exclusively and 5 in which a metal-cast net in the form of a mesh was inserted after being casted, worn by patients for a period of 5 years. A bilateral progressive force was applied to the PM2-M1 area until the samples failed, recording the force value at which the first change occurred. A Universal Loading Machine was used. The results were analyzed using the ANOVA method. For the classic acrylic complete dentures group, the minimum fracture force value was 1060 N, the maximum fracture force value being 2443 N. For the reinforced complete dentures group, the minimum fracture force value was 3320 N, the maximum value being 3760 N. Statistical analysis of data using the ANOVA shows that the results are statistically relevant, with a p value of 0.000137 (p[0,05). All the dentures from the classic acrylic complete dentures group fractured presenting two or more fracture lines, most of them involving also fractures on the acrylic teeth and breaking into multiple pieces, while all the dentures from the reinforced complete dentures group fractured presenting one or two fracture lines, most of them without detachable fragments and involving also fractures on the acrylic teeth.
PP in 3D Printing – Technical and Economic Aspects
FDM is 3D printing technology using mainly PLA and ABS as filament materials. PP has close characteristics to PLA and, due to that, is a potential material for for deposition. Paper aims to analyse the behaviour of PP during heating cycle specific to 3D printing process. Macroscopic and microscopic analysis of the deposited strings have been performed. They revealed less stiffness of the PP deposition comparing to PLA, which is due to the lower viscosity of PP. DSC Thermal analysis has been done at it revealed a 30% higher heat flux in PP comparing to PLA and that increases its fluidity. It was recorded a difference between the elongation viscosity of the PP filament and the PP deposited by FDM process. After 5s the deposited PP proves higher values for the elongation viscosity. Dynamic shear rheology measurements the was applied on samples deformed under 210 kN at 190oC. It has been found that the PP requires lower storage energy and that means that it has a lower viscosity for the entire range of applied frequencies. In the same time, the complex viscosities prove different behavior. To improve the control of the deposition shape, it is necessary to reduce the extrusion temperature with 4-5%. That leads to economy in power consumption.
Hypercaloric Diet and Vitamin E Intake
PLGA (poly-lactic-co-glycolic acid) nanoparticles represent an important synthetic biocomponent that has the potential to be a promising carrier of drugs, proteins, nucleic acids, due to its biodegradability and minimal side effects. The aim of our study was to observe the antioxidant effect of vitamin E loaded in PLGA nanoparticles administered over a period of 3 weeks in Wistar rats treated with a hypercaloric diet. Glutathione (GSH) and malondiadehyde (MDA) biomarkers determined from liver lysate were analyzed to evaluate the oxidative stress (OS) induced by the hypercaloric diet. The results of our study revealed a statistically significant increase for GSH and vitamin E in group 2 of Wistar rats receiving hypercaloric diet and a daily dose of vitamin E versus group 1 (p[0.005). The antioxidant effect of vitamin E was also observed by the statistically significant decrease of MDA in group 2 of Wistar rats compared with group 1. The daily dose of vitamin E has improved the liver redox status of group 2 Wistar rats.
Thermomechanical Analysis of ERTALON 4.6 Polyamide Used in High Thermal Shock Systems
The paper presents an analysis regarding the use of ERTALON 4.6 polyamide in high thermal shock systems. The behavior of ERTALON 4.6 polyamide mounted on high thermal shock systems was studied using high speed thermal imaging cameras. In the same time its mechanical proprieties were studied with the purpose to determine if it can withstand the stresses that occur during rifle firings.
In vivo Study of Use of Bioceramic Material in Open Crown-root Fractures
Treatment of crown root fracture is complex and requires an accurate diagnostic and treatment plan. The purpose of this article is to report a case of a maxillary central incisor with a crown-root fracture with pulp exposure treated and rehabilitated with the preservation of pulp vitality using a micro-pulpotomy and pre-mixed bioactive endodontic cements followed by zirconia restauration, a bioinert ceramic material, milled using CAD/CAM technology. The preservation of pulp vitality using premixed bioceramic materials, ensures the continuation of dentinogenesis with its benefits, higher resistance of radicular walls against fracture, smaller diameter of apical foramen as well as creating conditions over time for a post retained crown with better aesthetic results.